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Saffil 97 Range Polycrystalline (PCW) Insulation

High-Alumina Polycrystalline Wool Insulation for Extreme Thermal Processing Environments

Ultra-Pure Thermal Insulation Solutions for Hydrogen, Reducing Atmospheres and High-Temperature Applications

The Saffil® 97 Range is a family of ultra-high-purity polycrystalline wool (PCW) insulation products engineered for continuous operating temperatures up to 1600°C. Manufactured from high-alumina fibres containing approximately 97% alumina and 3% silica, Saffil 97 products provide exceptional chemical stability, thermal performance and resistance to aggressive operating environments.

Designed for the most demanding thermal processing applications, Saffil 97 products exhibit outstanding dimensional stability, low thermal conductivity and extremely low shot content. Their high alumina chemistry provides superior resistance to chemical attack and makes them particularly well suited to hydrogen furnaces, reducing atmospheres and specialised high-temperature manufacturing processes.

Available in blanket, paper and bulk fibre formats, the Saffil 97 Range provides tailored solutions for iron and steel production, aerospace, semiconductor manufacturing, petrochemical processing and advanced thermal management systems

Why Choose the Saffil 97 Range

Saffil 97 products deliver exceptional performance in applications requiring maximum chemical stability and thermal reliability.

Saffil 97 Blanket Technical Data

Property Saffil 97 Saffil 97+
Classification Temperature 1600°C 1600°C
Melting Point >1870°C >1870°C
Mean Fibre Diameter 3-4 Microns 5.5-7 Microns
Typical Chemical Analysis (wt. %)
Al2O3 97 97
SiO2 3 3
Trace <0.5 <0.5

Saffil 97 Paper Technical Data

Property Saffil 97 Saffil 97L Saffil 97LH
Classification Temperature 1600°C 1600°C 1600°C
Density 170 kgs/m³ 128 kgs/m³ 112 kgs/m³
Typical Chemical Analysis (wt. %)
Al2O3 97 97 97
SiO2 3 3 3
Trace <0.5 <0.5 <0.5

Saffil 97 Bulk Technical Data

Property Saffil 97LA Saffil 97HA Saffil 97HX
Classification Temperature 1600°C 1600°C 1600°C
Melting Point >1870°C >1870°C >1870°C
Mean Fibre Diameter 3-4 Microns 3-4 Microns 3-4 Microns
Typical Chemical Analysis (wt. %)
Al2O3 95-97 95-97 95-97
SiO2 3-5 3-5 3-5
Trace <0.5 <0.5 <0.5

Saffil 97 Felt Technical Data

Property Saffil 97 Felt
Classification Temperature 1600°C
Melting Temperature Application Dependant
Density 160 kgs/m³
Typical Chemical Analysis (wt. %)
Al2O3 97
SiO2 3
Trace <0.5

Typical Applications

The Saffil 97 Range is used in extreme-temperature industrial processes where chemical stability, atmosphere resistance and thermal performance are critical.

Typical Industries

Saffil 97 products are specified across industries requiring exceptional chemical stability and reliable performance in severe thermal environments.

Technical Support and Specification Guidance

Selecting the correct Saffil 97 product is essential for achieving optimum thermal efficiency, atmosphere resistance and long-term process reliability. Factors such as operating temperature, furnace atmosphere, chemical exposure and component design should all be considered during specification.

Our technical team provides support across insulation design, material selection and thermal performance optimisation, helping ensure the most suitable Saffil solution is specified for your application.

Need help specifying the right material?

Speak with our technical specialists to discuss extreme temperature insulation requirements, hydrogen furnace applications and advanced thermal processing environments. We can assist with product selection, thermal calculations and application-specific specification guidance.

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Saffil 97 Range