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Procast Refractory Castables

Procast Refractory Castables

Monolithic Refractories for Thermal Insulation and Process Applications

Procast Monolithic Refractories are a comprehensive range of high-performance castables and gun mixes engineered for demanding industrial environments requiring exceptional thermal performance, mechanical strength and long-term durability. Available in insulating, conventional, low cement and ultra-low cement formulations, the Procast range provides reliable lining solutions for furnaces, process equipment and high-temperature applications across a wide range of industries.

Designed to deliver dependable installation, dimensional stability and extended service life, Procast products offer excellent thermal efficiency, abrasion resistance and operational reliability while supporting both new refractory linings and maintenance applications in demanding operating environments.

Why Choose Procast Refractory Monolithics

Procast castables provide durable refractory solutions for high-temperature industrial processes.

Conventional Castable Technical Data

Property Procast 1200 AR Procast 1300 TM Procast 1400 Procast 1550 Procast C1600 Procast 1600 Fine Procast 1800 TA
Maximum Service Temperature 1200°C 1300°C 1400°C 1550°C 1600°C 1600°C 1800°C
Density 2420 kg/m³ 1790 kg/m³ 2000 kg/m³ 22250 kg/m³ 2160 kg/m³ 2150 kg/m³ 2875 kg/m³
Water 8-13 % 19 % 12-14 % 10-13 % 9-11 % 10-14 % 7-8 %
Typical Chemical Analysis (%)
Al2O3 36.0 39.7 45.0 59.0 48.5 48.5 95.0
SiO2 5.0 38.3 40.0 28.0 44.0 43.0 0.1
CaO 40.0 9.6 6.5 6.0 3.6 5.0 4.5
Fe2O3 18.0 5.4 <5.0 <4.0 <1.25 <1.25 <0.5

Conventional Gun Mix Technical Data

Property Procast LC1400 Procast LC1600 Procast LC17T
Maximum Service Temperature 1400°C 1600°C 1700°C
Density 2250 kg/m³ 2350 kg/m³ 2750 kg/m³
Water 8-10 % 6-8 % 5-6 %
Typical Chemical Analysis (%)
Al2O3 45.0 60.0 80.0
SiO2 45.0 32.0 18.0
CaO 3 3.0 1.5
Fe2O3 <2.0 <2.0 <1.0

Low Cement Castable Technical Data

Property Procast LC1400 Procast LC1600 Procast LC17T
Maximum Service Temperature 1400°C 1600°C 1700°C
Density 2250 kg/m³ 2350 kg/m³ 2750 kg/m³
Water 8-10 % 6-8 % 5-6 %
Typical Chemical Analysis (%)
Al2O3 45.0 60.0 80.0
SiO2 45.0 32.0 18.0
CaO 3 3.0 1.5
Fe2O3 <2.0 <2.0 <1.0

Typical Applications

Procast castables are used in high-temperature environments where abrasion resistance, mechanical strength and refractory durability are critical.

Typical Industries

Procast castables are specified across industries requiring durable monolithic refractory solutions for severe operating environments.

Technical Support and Specification Guidance

Selecting the correct Refrax ProCast castable is essential to achieving optimum refractory performance, service life and installation efficiency. Factors such as operating temperature, abrasion levels, chemical exposure and installation requirements should all be considered during specification.

Our technical team provides support across refractory design, castable selection and thermal process optimisation, helping ensure the most suitable Refrax ProCast solution is specified for your application.

Need help specifying the right material?

Speak with our technical specialists to discuss refractory lining requirements, wear resistance challenges and high-temperature process applications. We can assist with product selection, installation guidance and application-specific specification support.

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Procast Castables